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Reciprocating saw

Short definition

A reciprocating saw is a power saw with a long replaceable blade that moves back and forth at high speed. It cuts copper, galvanized, cast iron, ABS, PVC, wood-with-nails, drywall, and lath-and-plaster. “Sawzall” (the Milwaukee brand) is genericized. It is the in-wall and demo workhorse of plumbing.

What it is

Stroke length runs 1 inch (compact) to 1 1/4 inch (standard). Strokes per minute go up to about 3,000 with variable trigger control. Blades are graded by teeth-per-inch and material:

  • 6 TPI bi-metal — wood with nails
  • 10 to 14 TPI bi-metal — copper, galvanized
  • 18 to 24 TPI — steel, cast iron
  • Carbide grit — cast iron, terra cotta

Bi-metal blades are the all-around plumbing default. Carbide for cast iron specifically.

Why it matters to a homeowner

A recip saw earns its place in any repipe, repair, or demo job. Cutting an old galvanized supply line out of a wall, removing a section of cast iron stack for a no-hub repair, sawing through a stuck garbage disposal mounting ring — all faster with a recip than with a hacksaw, and faster than calling a plumber.

The non-negotiable warning: don’t plunge a recip blind. “Sawzall through a live wire” is a trade in-joke because it happens often. Confirm what’s behind the drywall before plunging — water, gas, or electrical lines run in places drawings don’t always show.

Common variants and not the same as

  • Reciprocating saw vs. jigsaw. Jigsaw is for finer, controlled curves on flat material. Recip is for demo, blind cuts, and heavy material.
  • Reciprocating saw vs. hacksaw. Recip is faster but less controlled. Hacksaw for surgical work near other plumbing or wiring.
  • Reciprocating saw vs. angle grinder. Grinder cuts harder material faster but throws sparks and dust. Recip is safer indoors.

Common failure modes

  • Bound kerf. Cut pipe drops onto the blade and pinches it. Snaps the blade. Cut slowly.
  • Cut through a hidden line. Verify routing before plunging.
  • Hot blade. Burns on contact after extended cutting. Wait or swap.
  • One-handed for hours. Hand-arm vibration. Use the two-handed grip when possible.